How to fix the Toshiba 486 laptop power-on problem
Barry Redmond, May 2001.
barry.redmond@dit.ie
Toshiba 486 (T-series) laptops such as the T1900, T2400 and T4500 have
become infamous for a serious problem that prevents the machine from being
powered on. Typical symptoms are that the machine turns itself off
after a second or two, leaving a flashing LED. The problem is described
on the Ultimate Unofficial
486 Toshiba FAQ .
I have repaired a T1900 that had these symptoms, so below are
the details so that others may try the same fix. I don't give any
guarantees with this. I just did it to a single T1900, so it might
not work for your machine. However, my machine has been running
continuously (24/7) without any problems since I made this repair (April 2006:
it's still running, 5 years later).
This repair requires the complete
disassembly of the machine, the replacement of a capacitor (by soldering
it in), and the reassembly of the machine. If you're not comfortable
with this then don't try it. Don't blame me if it goes horribly wrong!
The capacitor to be replaced is 1000uF, so you will need a new 1000uF
capacitor. I recommend that it should be at least 25V, because it
seems likely that the reason for the original failure is that the maximum
voltage of the installed capacitor is too low. This will almost certainly
mean that the new capacitor is larger than the old one and will make it
difficult to fit in. See the photographs below to see how I managed
it for my T1900.
If this works (or even if it doesn't work) for your machine please let
me know so that I can add the information here. Corrections or additions
to these instructions are also very welcome.
Procedure for a T1900:
-
Disassemble the machine so that you can remove the board that contains
the power supply circuit. On a T1900 this is the lower of the two
system boards. Disassembling the machine is a long process, involving
a lot of small screws. You have to completely remove the top half
of the casing, the keyboard, the metal shield, the screen, and the disk
for you can remove the two system boards. You can get detailed parts
lists and assemby diagrams for all the Toshiba T-series machines in the
Toshiba
technical support bulletins. You can get instructions for removing
the top half of the casing, the keyboard and the metal shield from the
instructions
for installing Apricorn hard drives.
-
Identify the capacitor to be replaced, and note which way round it is in
the board. On my T1900 the capacitor is 1000uF and is a squat brown
cylinder standing on its end. Photo 1 below shows the location of
the capacitor on the lower system board of a T1900.
-
Remove the capacitor. It is very difficult to remove it intact, as
the board is a multilayer one, so it is probably best to minimise damage
to the board and surrounding components by not trying to unsolder
the capacitor's leads. Instead, just cut or break the leads under
the capacitor so that it comes away leaving the leads still in the board.
-
Now insert the new 1000uF capacitor. You will probably have to find
a way to make the new one fit in the space. Remember that the two
system boards must be able to fit together properly. Check your positioning
very carefully before deciding how you will do it. Photo 2 below
shows how I did it in my T1900. I used some plastic sleeving from
some old cable to insulate the leads of the capacitor to make sure they
could not touch each other or anything else, and I just soldered the leads
to the top of the board where the stumps of the old capacitor leads were.
Make sure you connect the capacitor the correct way round.
On a T1900 the + lead must be connected to the point furthest from the
power input connector.
-
Check your work carefully to make sure there are no solder shorts or other
problems.
-
You should be able to test your work before you reassemble the machine.
Carefully connect the two system boards together, attach the power connector,
and press the power-on switch. If everything is ok the LEDs should
indicate that the machine is attempting to start up as normal.
Photo 1: The location of the capacitor on a T1900.
Photo 2: The replacement capacitor in a T1900.
May 2001